Auto Glass Manufacturing

What Is A Train Wind Screen Made Of?

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Train glass is fabricated to meet the safety standards of trains. Fabrication is a technology that allows manufacturers to produce glasses of various strength levels. The advantage of fabrication is it allows the manufacturing of lightweight glasses without compromising on their strength and durability. In this blow, we’ll discuss the advantages of glass fabrication for trains.

 

  1. Weight reduction

The use of fabricated glass for windshields, windows, and doors helps reduce the overall weight of the train. Lightweight fabricated glasses can replace heavy metal sheets and in this way, help reduce the weight of the engine and coaches. Weight reduction improves speed and fuel consumption in the long run. It makes trains swift and efficient.

 

  1. Added Safety

Train windshields come in contact with high-speed objects. For example, a tiny stone piece can cause much damage to a regular windshield. The train will come in contact with the stone at a great speed. At this speed, the stone would generate the strength of a bomb. It can easily break a regular windshield. But a fabricated windshield can withstand the impact.

 

  1. Anti-Riot Glass

People turn violent during riots and start damaging public property. They damage everything that comes their way. They even throw stones at moving trains. The use of fabricated glass prevents the trains from damage. Fabricated glasses protect the pilots and passengers from rioting public. Stones thrown at moving trains get deflected by glasses. Fabricated glasses can withstand bullet fires and blasts.

 

  1. Added Privacy

Fabricated train glass can be shaded from 50% to 80% to prevent the heat from coming inside. Also, the glasses can be made 100% opaque for added privacy. Similarly, fabricated glasses can prevent the outside noise from coming inside. These features can make train journeys more enjoyable and comfortable in the long run.

 

  1. Smart Glass

Integrating smart technology into a piece of fabricated glass can turn the glass into a smart display. The display can be used to communicate with passengers. For example, the passengers can check the routes and other important information about their journey on the display.

Fabricated glass is better suited for making train wind screen. It can remain unaffected even after coming into contact with high-speed flying objects. Also, it can protect the public property from losses. The biggest advantage of fabricated glass is it remains affordable and durable. It is a one-time investment that gives a huge return in the coming days.

Who Is The Biggest Consumer Of Ballistic Rated Glass?

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A ballistic rated glass is toughened with multiple sheets of polycarbonate. It is made tough for projectiles, especially bullets and blasts. Fabricating bulletproof glass requires technology and experience. The objective of glass fabrication is to make glass stronger and lighter. The world needs glass solutions because it is the only way to keep things safe from terror attacks.

How is bulletproof glass fabricated?

A piece of glass is made bulletproof by layering it with polycarbonates. Polycarbonate material adds strength to glass without making it bulky. The glass becomes strong enough to withstand the pressure of projectiles. Polycarbonate works as a shock absorber and dissipates the pressure exerted by bullets. Bullets hit the glass but they can’t break the glass.

The fabrication technology has made it possible to produce transparent armor systems for everyone. Glass fabricators can make glasses of all shapes and sizes. Also, they can increase or decrease the thickness of glass according to requirements or requests. They know the world needs security solutions and that only glass can provide the right solutions for security needs. Here are the various uses of bulletproof glass.

 

  1. Bulletproofing vehicles

Lightweight toughened glass is used for bulletproofing vehicles. Also, only a lightweight panel is suitable for bulletproofing. It can add strength to vehicles without adding weight to them. Bulletproof glass is used for windshields, back glasses, and window panes. These glasses enhance security without blocking views. You can find a safe way without risking your safety.

 

  1. Bulletproofing buildings

Bullet-resistant glass is perfect for safeguarding buildings. All windows and doors can be equipped with bulletproof glass for added safety of the building. Bulletproof glass has an advantage in that it can control light. Also, it can be made transparent or opaque. In this way, you can have the added advantage of fabricated glass.

 

  1. Bulletproofing personal protective equipment

Bank cashiers sit behind bulletproof glasses. They can see the customers and remain safe from any attack. Similarly, security helmets are equipped with bulletproof glasses. Also, the glasses that security forces wield while handling conflicting situations is properly bulletproofed.

The demand for transparent armor systems is increasing because leading glass fabricators are making glasses for every need. If you have a need, they have a solution. They provide glass to world armies, construction companies, and automobile companies. They get maximum demand from the automobile industry because automobile designers need more panels for bulletproofing vehicles.

What Are The Military Uses Of Transparent Armor Panels?

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Transparent armor panels used in army vehicles are fabricated to withstand the pressure of bullets and blasts. Fabrication technology can transform a regular glass into a strong panel. Fabrication involves strengthening glass with layers of polycarbonate. It is done in factories where the polycarbonate sheets are pressed on glass. In this way, bullet-resistant glass is fabricated.

How are bullet-resistant windows fabricated?

Glass fabrication requires special machines that can press polycarbonate sheets on glass. The sheets are so pressed that they form a close bond with the glass. The glass remains at the center and the polycarbonate sheets are pressed on both sides of the glass. It requires detailed attention and high pressure. Bullet-resistant glass is rated according to its thickness and strength.

Demand for transparent armor solutions is coming from every nook and corner. This is so because these panels can be used anywhere. Also, they can do more than provide security. For example, the panels can help control light. The construction industry can use these panels as architectural glass. They can be used to make facades. It is possible only because of fabrication technology.

Various uses of bulletproof panels

 

  1. Automobile

Army vehicles are bulletproofed with strong panels. These panels give clear views of the outside and ensure the safety of the passengers. Similarly, important persons, including business tycoons, politicians, and celebrities move in bulletproofed SUVs. These vehicles are properly secured with bulletproof panels. The advantage of these panels is they don’t add unnecessary weight to vehicles.

 

  1. Buildings

Just like automobiles, buildings can also be bulletproofed with bulletproof panels. For example, a bullet resistant window can improve the safety of your home. Building housing banks and offices of government agencies can be secured with bullet-resistant glass pieces. Bulletproof glass looks normal but it reacts strongly to bullet fires and blasts.

 

  1. Personal protective fear

Security forces use helmets and hold a glass shield for protection against direct attack. They use these security gear while facing rioting mobs. They stand guard against mad crowds only with the help of personal protective gear made of bulletproof glass.

Transparent armor solutions work for every industry and sector. Whether it is an office or an educational institution, everyone relies on bulletproof glass for safety. It provides a strong shield against projectiles and gives clear views. In other words, it provides double protection. You can see who is standing outside your office and feel safe.

Transparent Armor Systems

What Are The Uses Of Transparent Armor Systems?

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Transparent armor systems provide both security and visibility. It is a piece of glass engineered to withstand high-velocity projectiles like bullets and shrapnel from blasts. Toughened glass can easily prevent break-ins and forced entries because it doesn’t break. For this reason, it is widely used in military establishments. Also, law enforcement agencies use this glass in their buildings and automobiles.

Here’re the key applications of bulletproof glass

 

  1. Military and Defense

Bulletproof glass has found wide applications in military operations. For example, toughened glass is used in armored vehicles, helicopters, and naval vessels to patrol waterways. All military vehicles including trucks, jeeps, SUVs, and cars used for high-ranking officials are properly bulletproofed using toughened glass. Similarly, army helicopters used for rescue operations are covered with bulletproof glass to ensure safety from enemy fires.

 

  1. Law Enforcement and Security Forces

Bullet-resistant glass is used to bulletproof police vehicles to shield security personnel from rioting and unruly mobs. Security personnel can operate from the safety of their cars and control the rioting mob. Similarly, riot shields made from toughened glass provide security to police personnel from direct attack from rioting public. Police personnel have to stand firm before rioting people.

 

  1. High-Profile Buildings

High-security buildings such as government offices require multiple layers of security. Any attempt to break into a government office can be thwarted by the multilayered security system. Similarly, teller counters and cash vaults at banks are secured with a bulletproof shield that prevents any attempt of forced entry to cash deposits.

 

  1. Commercial and Retail Spaces

Retail stores with high-value items such as jewelry, electronics, electrical, and expensive artifacts use ballistic rated glass for their windows and doors. The fabricated glass provides a clear view of the products from the outside while ensuring that no attempt is made to break into the window and steal the valuables.

 

  1. Residential Security

Homes of high-profile individuals have bulletproof glass security. Windows are necessary for homes but high-profile homes take no chance in security. They use bulletproof glass for windows and doors. This glass gives clear views of the outside and ensures the safety of the insiders.

Transparent armor systems provide both security and visibility and for this reason, they have found wide applications in the security industry. The military relies on bulletproof glass for their vehicles and establishments. Similarly, law enforcement agencies rely on toughened glass for security against stray bullets and sniper shots.

Armored Glass Solutions

What Are The Applications Of A Bullet Resistant Window?

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A bullet resistant window contains a piece of glass engineered to withstand high-velocity impact caused by bullet fires, blasts, and hurricanes. The glass used in bulletproof windows is fabricated by mixing multiple layers of laminated glass with polycarbonate material. It offers a high level of protection from bullets and blasts.

How does bulletproof glass work?

The multiple layers of laminated glass absorb the impact of high-velocity projectiles and distribute the impact all over the surface. The polycarbonate material provides the strength to diffuse penetration by bullets. The bullets skid to other sides after falling on a piece of bulletproof glass. Also, the glass remains safe even after braving a barrage of bullets.

Application of bulletproof windows

 

  1. Government Buildings and Military Facilities

All buildings housing government offices use transparent armor panels in façade, windows, and doors. Equipping the entrance, front office staff, and window openings with bulletproof glass adds a layer of security to the buildings. In military applications, engineered glass is used for windshields and window panes of vehicles used to transport soldiers to and from battlefields.

 

  1. Banks and Financial Institutions

Banks and financial institutions are always under threat because of cash and other valuable items kept in their custody. Buildings housing lockers are covered with bulletproof glass. They can’t take chances with the safety of their belongings and for this reason, they need bulletproof glass that can prevent forced entry and break-ins.

 

  1. Retail and Commercial Spaces

Just like banks, jewelers and owners of expensive electronics and electric stores also need transparent armor solutions. They need glasses that give both transparency and security. Bulletproof windows allow window shopping and prevent smash-and-graph thefts. Similarly, pharmacies and convenience stores located in high-crime areas are using bulletproof windows to protect their belongings.

 

  1. Residential Properties

Bulletproof windows are popular in residential areas because they provide added protection against forced entry and break-ins. Also, bulletproof glass keeps the occupants safe from bullet fires and blasts. Having additional security gives peace of mind. Homeowners can rest assured that their homes are safe from thieves and burglars. Also, it is a cost-effective way to enhance home safety.

A bullet resistant window does many things. It enhances safety, prevents break-ins, and improves aesthetic appeal. The availability of fabricated glass has made it easier to create a window opening wherever needed. This glass can easily be set anywhere. Also, cutting or re-sizing doesn’t compromise the strength or quality of the glass.

Ballistic Rated Glass

What Are Non-Military Uses Of Armoring Glass Solutions?

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Armoring glass solutions is one of the many benefits of fabricated glass. Glass can be fabricated into a strong bulletproof material suitable for use on military vehicles. It can be made so strong that it can withstand the force generated by bullets and blasts. Fabricated glass has found uses in all industries including construction and design.

Let’s discuss the various non-military uses of fabricated glass

 

  1. Safe transportation

Fabricated glass enhances the safety of transport vehicles, especially trains. Trains get hit by flying objects while running at a high speed. These objects travel with air and can be as thin and small as a hair strand. But they generate a great force due to speed and can damage a regular windshield.

 

  1. Smart glass

Glass embedded with smart window technology can be quite helpful in many things like controlling light filtering from the window. For example, you can control the amount of light filtering inside your home with smart technology. Also, you can turn the glass from opaque to transparent according to your needs. This technology wasn’t available a couple of years back.

 

  1. Noise control

Just like light, you can control noise as well. Fabricated glass can prevent sound waves travel through the windows so that outside noise such as vehicles honking, dogs barking, and people talking loudly over phones doesn’t disturb your privacy. Similarly, the indoor sound won’t come out. Fabricated glass will make a transparent wall for sound waves.

 

  1. Interactive display

Fabrication allows embedding glass with Internet technology that can turn a window into a digital window display. Also, it is possible to digitalize all windows of a train so all passengers can enjoy their journey by interacting with the displays. Also, they can use the advanced features to control light and sound coming from the windows.

 

  1. Automobile windshields

Windshields used in automobiles are made of fabricated glass. For this reason, automobile windshields don’t break into pieces during accidents. They keep drivers and passengers safe from glass shreds. Today maximum demand for fabricated glass comes from the automobile sector,

Glass fabrication was initially used for providing armoring glass solutions to the world militaries and security forces of the world. However, the suitability of fabricated glass for various purposes made it an all-rounder. Today fabricated glass is used for everything that can made of glass. Fabrication technology has made fragile glass safe and more useful for modern industries.

Armored Glass Solutions

Which Quality Glass Is Used For Armored Glass Solutions?

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The beauty of glass fabrication is that it allows transforming a piece of glass into anything from armor to a display. For this reason, world militaries rely on glass fabricators to obtain armored glass solutions for their vehicles. Armored glass is also suitable for strengthening the safety of transport systems and buildings.

Let’s discuss various applications of fabricated glass

 

  1. Military applications

Fabricated glass is highly resistant to bullets and blasts. For this reason, it is better suited for windshields on military vehicles like trucks, armored carriers, patrolling speed boats, and rescue helicopters. It is also used to make protective gear like bulletproof helmets and cabins. Cabins used for security personnel standing guard at banks and other institutions have windows made of fabricated glass.

 

  1. Passenger information system

Fabricated glass can be transformed into display units. A piece of glass can be embedded with smart technology that can turn the glass into an interactive display. It can show digital information from the web. Also, it can be controlled from a central system. These kinds of interactive display systems are great for public transport. For example, take a train where passengers can be updated about the upcoming stations on an interactive display.

 

  1. Architectural enhancement

An all-glass façade can improve both the quality and visibility of an edifice. Also, it can remain safe from foreign elements that can harm a piece of ordinary glass. For example, minute particles traveling can generate a force huge enough to pierce through a glass window. But fabricated glass can remain unharmed even in extreme weather conditions.

 

  1. Smart windows

Glass fabrication has made smart window display a reality. These windows can do much more than provide privacy. For example, they can help control light filtering from the glass. Also, they can cancel noise coming from outside. Similarly, they can prevent the inside sound from being heard from the outside.

 

  1. Cost effective

Glass fabrication provides a cost-effective solution to all the above-mentioned needs. Whether it is military applications or interactive displays, fabricated glass provides cost-effective solutions to all needs of modern people. Also, it provides durable solutions that keep working for a long time.

Glass fabrication is rightly called a game changer for the modern world. Glass is a lightweight item that can be put to many uses like obtaining armored glass solutions if it is made strong. Fabrication is the technology that enhances the strength of glass without compromising on its transparency or fluidity.

Driving Innovation in Rail Glazing Solutions

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We are excited to announce our participation in Berlin in InnoTrans 2024, the leading international trade fair for transport technology. This year, the OSG Group showcases its comprehensive capability to design, develop, manufacture, and test complete glazing sets for rail – highlighting its commitment to safety, performance, and cutting-edge innovation.

At OSG, we pride ourselves on providing comprehensive glazing solutions for trains and trams tailored to our customers’ needs. Our glazing systems, from high-quality safety glass to innovative glass-embedded displays and light covers, are developed through extensive research and close collaboration with customers and partners.

Advanced Glass Solutions for Rail

Our glass-based systems for the rail market are designed to meet the highest performance, safety, and style standards. We deliver complete and integrated systems, including transparent parts, frames, sealing, entire windshields, side windows, door glazing systems, emergency access hatches, light covers, and more.

Safety is our top priority. OSG’s safety glass systems for trains are engineered to withstand the rigors of daily operations in any weather, ensuring long-lasting protection for passengers and crew. Our solutions meet and exceed industry standards for impact resistance and durability, providing reliable performance in all conditions.

We integrate the latest technological advancements into our glazing solutions, offering enhanced UV protection, thermal insulation, noise reduction features, defrosting, and defogging. These technologies improve the comfort and ensure safety for passengers and crews while contributing to rail operations’ overall efficiency and sustainability.

Understanding that each project has unique requirements, our expert engineers work closely with clients to develop customized glazing solutions tailored to specific needs. From design to production and delivery of complete train sets, we ensure that every product meets the highest quality and performance standards.

 

ScreeneX Technology for Enhanced Passenger Experience

Our ScreeneX technology revolutionizes passenger information and digital signage systems by embedding displays directly into the glass of side windows or partitions inside rail wagons, trams, and buses. This innovation offers numerous applications. These include digital signage, embedding advertising or signage on internal or external surfaces, such as doors and ceilings, and Passenger Information Display Systems (PIDS) placed in windows and partitions.

 

Collaboration with Industry Leaders

OSG has successfully partnered with leading manufacturers such as Siemens, Bombardier, Alstom, Talgo, CAF, and Kawasaki, supplying glazing systems from specially designed components to complete train sets. These systems include a wide range of glass products, from complex curved glazing systems such as windscreens and side windows with their associated framing, door glazing, and partitions, glass-embedded displays, signages, and LED light covers.

 

One-Stop Shop for Glazing Systems

Today, the OSG Group is positioned to support customers globally, with manufacturing centres in the USA, Europe, and the Middle East. Serving the world’s largest OEM in the transportation market, our extensive network of partners and distributors ensures that we can deliver our high-quality glazing solutions to any location, providing reliable support and service to our customers wherever they are.

We have expanded our manufacturing capabilities with new processes to better address our customer’s needs, from larger bending machines and metal fabrication to laser scribing. This integration allows us to provide our clients with a complete, one-stop solution, ensuring seamless compatibility and superior quality. We have developed the manufacturing capacity to supply complete train sets for leading programs of North American and European OEMs.

 

Commitment to High-Quality Standards

All our train and tram products comply with the most advanced industry standards, reflecting our commitment to quality, safety, and innovation.

Our newly ISO/IEC 17025-certified ballistic lab plays a crucial role in our ability to maintain and achieve high-quality standards and throughput. This certification underscores our commitment to rigorous testing and quality assurance, ensuring that all our products meet the highest industry benchmarks for performance and safety.

 

For more information about our comprehensive range of products and services, contact us directly at InnoTrans 2024, Hall 1.1A/760, or visit our website. We look forward to partnering with you to discuss how we can meet your evolving needs and requirements.

 

 

Ballistic Rated Glass

What Are The Popular Applications Of Bullet-Resistant Glass?

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Bullet-resistant glass can play a crucial role in ensuring security in various high-risk environments. Made from multiple layers of glass and polycarbonate materials, the fabricated glass can withstand bullet fires even from a close range and prevent penetration. For this reason, it is used in almost all sectors to enhance safety and security in diverse settings.

 

  1. Automotive Industry

The automotive industry is the biggest consumer of fabricated glass. They need strong glass for making windshields and window panes of all vehicles, especially bulletproof vehicles. Armored vehicles used by law military personnel, police force, law-enforcement agencies, and high-profile individuals are fitted with fabricated glass to protect the occupants from ballistic threats.

 

  1. Government Offices

The facades of buildings housing government agencies and military offices are designed with ballistic rated glass to protect against potential terrorist attacks, espionage, and other threats. Fabricated glass is used at all security checkpoints, windows, and doors to safeguard personnel and sensitive information from leaking out. The use of fabricated glass is critical for safeguarding national security.

 

  1. Financial Institutions

Financial institutions such as banks, finance companies, and credit agencies use only fabricated glass for teller windows, counters, and entrance doors. Employees sit behind the glass shields that can’t be pierced with bullets or even blasts. They work safely and fulfill their duties and responsibilities. Together with armed guards, fabricated glass safeguards the assets.

 

  1. Retail and Commercial Spaces

Commercial spaces like jewelry showrooms and high-end retail stores often use bullet-resistant glass to protect their assets and workers from armed robbery. Made with fabricated glass, display cases, storefronts, and entrance doors serves as the first line of defense for commercial space owners. Transparent armor systems made with fabricated glass improve the aesthetics of shops, provide comfort to buyers, and give a sense of enhanced security to all occupants.

 

  1. Residential Properties

The use of fabricated glass has increased residential properties, especially properties located in high-risk zones are fitted with bulletproof windows and doors. Bulletproof glass gives them a sense of safety and privacy. Also, the glass provides thermal insulation from extreme weather conditions. They can turn their windows opaque for added privacy or keep their windows clear to get more natural light.

Bullet-resistant glass is widely used in automobile, defense, construction, retail, and residential sectors. Since fabricated glass can be customized in any shape and size, it is easier to fit a piece of bulletproof glass in a window or door. Its wide application further underscores its importance in safeguarding lives and assets.

Transparent Armor

What Are Transparent Armor Solutions?

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Transparent armor solutions is a common term used to denote a wide range of features and functions provided by fabricated glass. Considering the benefits of using fabricated glass in automobile windshields, facades of buildings, and windows, it won’t be an exaggeration to say that it has found uses in every sector and industry.

What is a transparent armor?

It is glass fabricated to protect against bullets and blasts while maintaining clear visibility. It is typically fabricated by bonding multiple layers of glass and polycarbonate material. It offers a balance of security and optical clarity suitable for use in bulletproof vehicles and other high-security applications. The advantage of glass fabrication is it allows customizing the final product according to individual needs.

Application of fabricated glass

 

  1. Military and Defense

Transparent armor panels are widely employed in the manufacturing of armored vehicles, helicopters, and speedboats to protect defense personnel from stray bullets. Their advantage is that they provides high visibility even in adverse weather conditions. The high visibility increases the operational efficiency of personnel, as clear sight lines improve situational awareness.

 

  1. Law Enforcement

Fabricated glass helps in policing and improving law and order situations. Installed in police vehicles, it provides full-proof safety to police officers and their belongings in the line of duty. Also, the riot shields are made of fabricated glass to aid police officers employed to control the rioting public. Similarly, fabricated glass is used to make protective barriers in banks.

 

  1. Commercial Buildings

Installed in buildings housing banks, embassies, and government institutions, fabricated glass provides effective protection against armed attacks and forced entry while ensuring a clear view for occupants. A bullet resistant window can provide ample time for the occupants to call for help or look for a safe passage. Fabricated glass can’t be broken even with brute force.

 

  1. Residential

Even residential properties want fabricated glass for added privacy and protection. The fabricated material isn’t exclusive only to high-security homes and estates because it is widely used in residential buildings housing hundreds of flats and apartments. The advantage of fabricated glass is it protects the occupants from foreign factors without compromising aesthetics or natural light.

Transparent armor solutions are a great leap in security technology. It improves safety while maintaining visibility. The multi-layered construction and use of advanced materials produce glass that offers a reliable defense against a wide range of threats. Also, the fabricated glass can be used for light control and aesthetics.